Basic Info.
Product Description
Hard Alloy/Tungsten Carbide Tiles Bearing Radial Bearing Stationary Sleeve and Rotating Sleeve for Drilling Mud Motor In PDM Drill/Turbine Drill
The TC radial bearings are the key component that affects the service life of the PDM drill or Turbine Drill.
A set of Tugsten Carbide Radial Bearing includes a stationary sleeve and a rotating sleeve.
Zonco uses a special TungstenCarbideTile submatrix for the bearings to improve protection against abrasion.
We have complete TC bearing manufacturing technology, including traditional sintering process and innovative hardfacing process.
Our radial bearings for drilling mud motors are available in many sizes with a durable design that provides superior wear resistance in the harshest drilling environments. These carbide matrix bearings and tungsten carbide tile bearings are available in sizes ranging from 2-7/8"to 12-1/4".
Tungsten Carbide Radial Bearing are well suited for high RPM, pressures, temperatures, corrosive and erosive environments. The bearing bodies materials including but not limit to 4140,4145,4330v and 4340,custom configurations are available upon customers request. Welcome to consult anytime if you have such demand.
Features :
1. Advanced technology (with our advanced sintering technology the cemented carbide layer is closely combined with the substrate extremely resistant to chipping,cracking and flaking)
2. High wear-resistance (Tungsten carbide coverage is ≥55%,it's highly wear-resistant,working life over 300 hours)
3. Good wirgin material(Virgin material largely determines the quality of product.We use 100% good virgin material to make sure high quality)
4. Stable quality(No matter samples or big order,we make sure each bearing meet our high standard,stable quality gives you better usage experience)
Advantages:
1. Increased Bearing Life
Our exclusive cladding sustains tight tolerances and remains durable, even under extreme heat and stress.
2. Reduced Operational Costs
3. Improved Mud Motor Performance
Operators can push motors without damaging the bearings, permitting sharper turns, faster penetration and less drilling time.
4. Enhanced Drilling Accuracy
Reduced bearing wear means that design tolerances are maintained downhole, resulting in improved mud motor control and greater drilling accuracy.
5. OEM customized sizes available
6. Factory's offer
Company Introduction:
Zonco has been specialized in customizing various kinds of non-standard tungsten carbide wear resistant components for more than 10 years.Our products and technologies have been widely applied in the fields of oil & gas (such as downhole tools(dill bits, chrismas tree, RSS, PDM), wellhead equipment, subsurface valves, MWD/LWD Tools) and chemical engineering, subsea, valve, pump, mechanical equipment. Mainly used in harsh operating conditions include severe abrasion, erosion, corrosion, high temperature, high pressure and strong impact. we are able to manufacturing all kinds of wear resistance valve parts based on customer's drawing and material requirement, support hardfacing process based on customer's technique requirement. since most of our products are customized and not suitable to show for other customer, welcome to contact us for OEM service.
Our main products Types:
1. Carbide Oil Bits nozzles, nozzle sleeve, bushing.
2. Carbide parts for MWD/LWD tools, such as rotor,stator,liner,sleeve, plate,retainer,shroud etc.
3. Carbide Parts for downhole tools,such as torque impactor, centralizer, fracturing nozzle, stationary valve Assy and OSC valve Assy in Hydraulic oscillator etc.
4. Carbide Radial Bearing, such as TC bearing, PDC bearing.
5. Valve Trim, such as valve plug, stems, seats, cage, choke bean,choke stem.
6. Steel bonded tungsten carbide Assy and Surface Technology on Steels (PTA,HVOF, Boriding).
7. Other customized carbide parts based on client's drawings etc.
2. Competitive prices with 10-30% saved or more.
Zonco Common Tungsten Carbide Grades, Ghysical Mechanical Properties:
Grade | WC% | Co% | Grain size (μm) | |||
Density (g/cm3) | TRS (N/mm2) | Hardness (HRA) | ||||
YG06X | 94 | 6 | 14.8-15.1 | 2400 | 91.5 | 0.8-1.2 |
YG06A | 94 | 6 | 14.8-15.1 | 2150 | 92.5 | 0.6-0.8 |
YG08 | 92 | 8 | 14.6-14.9 | 2700 | 89 | 1.2-1.6 |
YG10.2 | 90 | 10 | 14.3-14.6 | 3800 | 91.7 | 0.7 |
YG11 | 89 | 11 | 14.3-14.7 | 2800 | 88.5 | 1.2-1.6 |
YG12X | 88 | 12 | 14.2-14.5 | 3000 | 89.5 | 1.0-1.2 |
YG15 | 85 | 15 | 13.8-14.2 | 3000 | 86.5 | 1.2-1.6 |
YG20 | 80 | 20 | 13.4-13.8 | 3100 | 85 | 1.2-1.6 |
2. Nickel Binder Grades
Grade | WC% | Ni% | Physical and mechanical properties | Grain size (μm) | ||
Density (g/cm3) | TRS (N/mm2) | Hardness (HRA) | ||||
YN6 | 94 | 6 | 14.5-14.9 | 2000 | 90 | 1.2-1.6 |
YN9 | 91 | 9 | 14.3-14.6 | 2300 | 89 | 1.2-1.6 |
YN11 | 89 | 11 | 14.0-14.3 | 2600 | 88 | 1.2-1.6 |
Our material engineers have developed more than 15 material grades. If the listed grades above are not meet your requirement,
we are able to recommend or develop new grade by customers' requirements.
Company profile:
Zonco has been specialized in the tungsten carbide industry for many years. It is particularly good at customizing and processing of special-shaped non-standard carbide parts according to customers' drawings and requirement. Zonco has not only a full set of processing equipment, but also unique processing technology as well. Zonco offers innovative solutions to meet the extreme complex and severe working conditions (high temperature, strong corrosion and wear) in energy, chemical industry and other industries.The company is dedicated to addressing production concerns to deliver productivity to customers seeking peak performance and providing products with high performance price ratio.
Corporation Main Gate
ISO Certificates:
The department of raw virgin preparation and compression
The department of HIP sintering
The factory's interior
Technological process of Tungsten carbide