PA RF/DC Plasma Atomizer Atomizer for Spherical Powder Production of 15-63 Micro Aerospace Materials Production

After-sales Service: Installation, Training, Production Start-up
Warranty: 1 Year
Customized: Customized
Condition: New
Power Source: Electric
Automatic Grade: Automatic

Products Details

Basic Info.

Model NO.
TJPA
Type
Atomization Powder Production
Certification
ISO, CE
Atomization Type
Rotating Disc Centrifugal
Lead Time
4 Months
Particle Size
D50 15-75 Micro
Voltage
380V 50Hz
Protective Atomosphere
N2, Ar
Power
230-450kw
Final Vacuum
Less Than 10PA
Raw Material
Wire, Powder, Liquid
Mophology
Shperical 95%
Feedstock
3-3.5mm Wire
Oxygen Content
Low
Transport Package
Package for Exporting
Specification
customized
Trademark
Skyline
Origin
China
HS Code
85142000
Production Capacity
40 Sets/Year

Product Description

Skyline plasma atomization metal powder production equipment to produce high quality metal powder

With the rapid development of science and technology and the application of extreme parameter technology, the emergence and application of these extreme parameter technologies have promoted the further development and improvement of science and technology and promoted the crossover and penetration of traditional disciplines.      As an extreme process technology, plasma is an industry-leading high-tech application in the processing and synthesis of powder materials. It has become a research hotspot in many countries.PA RF/DC Plasma Atomizer Atomizer for Spherical Powder Production of 15-63 Micro Aerospace Materials Production                              

1. Introduction

RF plasma has the good features of high energy density, high heating intensity, plasma arc of large volume, simple process, etc. Also because it is electrodeless there is no pollution on product caused by electrode evaporation.

Principle: inert gas (argon) is ionized to be stable plasma torch of high temperature argon under the effect of high frequency power supply; raw materials of powder are introduced into plasma torch by carrier gas (nitrogen) through powder feeder, powder particles absorb much heat when in plasma torch of high temperature and their surfaces melt rapidly; powders are introduced into reactor at a tremendous rate and then they are cooled fastly under inert gas and solidified into spherical powder under the effect of surface tension; and powders are collected in the collector.

PA RF/DC Plasma Atomizer Atomizer for Spherical Powder Production of 15-63 Micro Aerospace Materials Production

 

2. Features

1. Combined modular multifunctional raw material conveying device,including liquid ,gas and powder raw materials uniform and precise feeding device, filament raw material uniform and precise feeding device, block vacuum melting precision flow limiting and pouring device; it can meet different conditions of raw materials produce;
2. Plasma power supply and plasma generator are also key technological innovations of this technology. In order to improve the efficiency of atomization and the stable progress of the atomization process, this equipment technology offers for the first time the ultra-high temperature plasma generator and types of the selection of plasma gas, with the reasonable matching of gas flow and metal flow rate to produce f full range of high-performance metal elements and metals. Alloy micro/nanopowder materials, can also be used in the manufacturing of multiphase compound powder material, including chemically active metals, Mg/Al/Ti/Zr and their alloys, etc. high-temperature metals w/Mo/Nb/Ta and their alloy ,etc,; oxidation,nitride, etc,.
3. The professionally designed chemical reaction chamber can produce a variety of high-complexity,high purity,multi-element powder materials by reaction;
4. The key technical points of precise intelligent control of powder particle size, oxygen content and fluidity are put forward;


PA RF/DC Plasma Atomizer Atomizer for Spherical Powder Production of 15-63 Micro Aerospace Materials Production

 

3. Technical Parameters

Productivity 10-50kg/ hour
Rated pressure of cooling water 0.3MPa
Voltage of power supply 380V 50Hz
Protective atomosphere N2 Ar
Power 230kw-450kw
Final vacuum less than 10Pa
Rated gas pressure 0.6Mpa
Atomization pressure less than or equal to 0.5Mpa

 

4. Equipment Structures

 

RF plasma spheroidization powder manufacturing equipment is mainly consisted of the following parts:

1. RF plasma torch;

2. RF plasma power supply;

3. Gas and powder feeding system;

4. Reactor-collector and holder;

5. Vacuum pumping system;

6. Electrical controlling and measuring system;

7. Water chiller unit; 

PA RF/DC Plasma Atomizer Atomizer for Spherical Powder Production of 15-63 Micro Aerospace Materials ProductionPA RF/DC Plasma Atomizer Atomizer for Spherical Powder Production of 15-63 Micro Aerospace Materials Production

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