Shanghai Electric Heavy Machinery Hardface Parts

Product Type: Tools and Hardware
Material: Simn
Carbon Content: Low Carbon
PCD: 100mm
Et: 20mm
Hole: 6

Products Details

Basic Info.

Model NO.
SEMC-1
1
2
3
4
5
6
Transport Package
Box
Specification
100*100*200
Trademark
semc
Origin
China
HS Code
7214100000
Production Capacity
5000boxs/Year

Product Description

Shanghai Electric Heavy Machinery Hardface Parts

Provide hardfacing equipment and service for customer with advanced technology as Plasma Transferred Arc (PTA), Jet-Kote/H. V. O. F. All kinds of repairing and pre-protection for wear-resistance, corrosion-resistance or high-temperanture-resistance are solvable due to many years of hardfacing esperience and reliable technology.

Shanghai Electric Heavy Machinery Hardface Parts

Continuous casting machine factory introduce

          Our company specializes produces metallurgical equipment, continue casting machine, electric furnace. Our company found in 1986, and covers the area over 30 hectares(300000M2 ), has more than 1000 employees, among of them there are more than 80 engineers and technicians with 20 senior and 25 intermediate title.

       Our company has modern machinery and processing equipment more than 100sets include CNC Gantry Milling Machine, large CNC boring and milling machine, Large CNC cutting machine and so on. We mainly produce electric furnace, continue casting machine, rolling mill, blast furnace, converter and so on, we can do all of design, manufacture, installation, commissioning. Our products were exported to Italy, Philippines, Indonesia, Mongolia, Kazakhstan, Malaysia, Ukraine, Honduras, Iran, Zambia, Nigeria, Myanmar, Vietnam, Syria, Angola, etc. We produce and sale various metallurgical equipments more than 100sets yearly.

      Our continue casting machine series produces were awarded "China Top Ten Brands of the well-known continuous casting machine", and passed the ISO9001: 2008 standard certification. Our metallurgical equipments include electric arc furnace, ladle refining furnace adopt the technology of conductive across arm, tubular water-cooled furnace wall, tubular water-cooled furnace lid and so on with the world advanced level, and equip the PLC control, they are more energy-saving, environmental protection. Our automatic hydraulic cutter which we research and development independent possess reasonable structure, stable performance, and is controlled by PLC, with high cutting precision, fast speed, and reduced waste.

Shanghai Electric Heavy Machinery Hardface Parts

Technical Data:        
                               


CCM:  Fix steel frame support,Rigid Dummy bar
Oscillation control: Frequency conversion PCL control(Siemens or Delta products)
Withdrawal and straightening form:Frequency conversion PCL control(Siemens or Delta products)
Dummy head withdrawal and straightening : PCL control
Cutting: by manual cutting .
Billet size   80x80mm with 6meter length,and so on
Strand   1 strand
Cooling bed: Transverse pusher(hydraulic) cooling bed
Steel grader : Q215,Q235,20MnSi,45# and so on
Public service parameter
Water system require
A. Mould cooling water:P≥0.9Mpa,Q≥100 Nm 3/h                 
B. Twain cooling water: P≥0.6Mpa,Q≥30 Nm3/h
C. Machine cooling water:  P≥0.6Mpa,Q≥20Nm3/h

 
   Gas system
A. Oxygen(incise):P≥0.6Mpa,Q≥2.0Nm3/min
Pure≥99.5%
B. Compress air: P≥0.5Mpa,Q≥1.0Nm3/min
C. Burn gas: P≥0.3Mpa,Q≥1.0Nm3/min
Power system
Continue casting main body equipment power consumption ≥60KW  380V  50Hz
CCM public service, water supply, compressor system
 

Equipment Name Equipment Name
1. Equipment foundation and civil works 11. Dummy bar
2. Steel structure platform 12. Dummy bar storage device
3. Casting radius 13. Withdrawal straightening machine
4. Strand number 14. Approach roller table
5. Ladle support   15. Automatic cutting machine
6. Tundish     16. Transmit roller table
7. Tundish car    17. Cooling bed
8. Mould  18. Pusher
9. Oscillation device 19. Hydraulic system
10. Secondary cooling system 20. Computer and PLC system
21. Tundish roaster  

1. Strip plate mould of the entirety copper-tube mode which is simple and low cost.
2. High-frequency and small-swing plate spring vibration, the depth of vibration mark is under 0.2mm.
3. The simplified billet guiding device is low cost and easy maintenance.
4. Five-roller and four-drive straightening machine is of the large straightening.
5. Auxiliary straightening machine can re-straighten the billet in emergency.
6. Stainless steel cutting machine can cut-to-length accurately.
7. The coping rate in the surface is less than 5%.
8. Computer and PLC system
9. Tundish roaster




 
NO. Electric 
Furnace 
Type
Input 
power
(KW)
input 
voltage
(V)
Input 
current
(A)
Rated 
power
(KW)
DC 
current
(A)
DC 
voltage
(V)
Melting 
rate
(T/H)
working 
frequency
(HZ)
working 
voltage
(V)
cooling water
 pressure(MPA)
Rated 
capacity
(T)
Power 
consumption
(KWH/T)
Power 
Supply
Furnace 
body
1 GW-0.25-160/1JJ 180 380
(6 Pulse)
256 160 320 500 0.24 1000 750 0.1~0.15 0.25~0.3 0.25 790
2 GW-0.5-250/1JJ 280 380
(6 Pulse)
400 250 500 500 0.4 1000 1500 0.1~0.15 0.25~0.3 0.5 770
3 GW-0.5-250/1J 280 380
(6 Pulse)
400 250 500 500 0.4 1000 1500 0.1~0.15 0.25~0.3 0.5 770
4 GW-0.75-400/1JJ 400 380
(6 Pulse)
650 400 800 500 0.6 1000 1500 0.1~0.15 0.25~0.3 0.75 770
5 GW-0.75-400/1J 400 380
(6 Pulse)
650 400 800 500 0.6 1000 1500 0.1~0.15 0.25~0.3 0.75 770
6 GW-1-500/1JJ 550 380
(6 Pulse)
800 500 1000 500 0.8 1000 1500 0.1~0.15 0.25~0.3 1 750
7 GW-1-750/1JJ 800 380/690
(6 Pulse)
1200/
700
750 1500/
850
500/
880
0.9 1000/
500
1500/
2600
0.1~0.15 0.25~0.3 1 720/660
8 GW-1-750/1J 800 380/690
(6 Pulse)
1200/
700
750 1500/
850
500/
880
0.9 1000/
500
1500/
2600
0.1~0.15 0.25~0.3 1 720/660
9 GW-1.5-1000/0.5JJ 1100 690
(6 Pulse)
912 1000 1140 880 1.2 500 2600 0.1~0.15 0.25~0.3 1.5 700
10 GW-1.5-1000/0.5J 1100 690
(6 Pulse)
912 1000 1140 880 1.2 500 2600 0.1~0.15 0.25~0.3 1.5 700
11 GW-2-1500/0.5JJ 1650 690
(6 Pulse)
1360 1500 1700 880 1.7 500 2600 0.1~0.15 0.25~0.3 2 675
12 GW-2-1500/0.5J 1650 690
(6 Pulse)
1360 1500 1700 880 1.7 500 2600 0.1~0.15 0.25~0.3 2 675
13 GW-2-2000/0.5JJ 2200 690
(6 Pulse)
1400 2000 2275 880 1.9 500 2600 0.1~0.15 0.25~0.3 2 650
14 GW-3-2500/0.5JJ 2750 690/950
(6 Pulse)
2275/
1700
2500 2840/
2080
880/
1250
2.56 500 2600/3200 0.1~0.15 0.25~0.3 3 610/560
15 GW-3-2500/0.5J 2750 690/950
(6 Pulse)
2275/
1700
2500 2840/
2080
880/
1250
2.56 500 2600/3200 0.1~0.15 0.25~0.3 3 610/560
16 GW-4-3000/0.5J 3300 690/950
(6 Pulse)
2730/
2040
3000 3410/
2500
880/
1250
3.2 500 2600/3200 0.1~0.15 0.25~0.3 4 610/560
17 GW-5-4000/0.5J 4400 950
(6 Pulse)
2300 4000 3330 1250 5 500 3400 0.1~0.15 0.25~0.3 5 600/550
18 GW-6-4000/0.5J 4400 950
(12 Pulse)
2300 4000 3330 1250 5 500 3400 0.1~0.15 0.25~0.3 6 600/550
19 GW-8-5000/0.5J 5000 950
(12 Pulse)
3400 5000 4200 1250 7~8 500 3400 0.1~0.15 0.25~0.3 8 600/550
20 GW-10-6000/0.5J 6300 950
(12 Pulse)
3750 6000 4600 1250 8.5~9 500 3400 0.1~0.15 0.25~0.3 10 600/550
21 GW-12-8000/0.25J 8000 950
(12 Pulse)
4900 8000 6000 1250 9~10.5 250 3400 0.1~0.15 0.25~0.3 12 600-550
22 GW-15-8000/0.25J 8000 950
(12 Pulse)
4900 8000 6000 1250 9~10.5 250 3400 0.1~0.15 0.25~0.3 15 600-550
23 GW-15-10000/0.25J 10000 950
(24 Pulse)
6500 10000 8000 1250 13~15 250 3400 0.1~0.15 0.25~0.3 15 600-550
24 GW-18-12000/0.25J 12000 950
(24 Pulse)
8160 12000 10000 1200 15~17 250 3400 0.1~0.15 0.25~0.3 18 600-550
25 GW-20-12000/0.25J 12000 950
(24 Pulse)
8160 12000 10000 1200 17~19 250 3400 0.1~0.15 0.25~0.3 20 600-550
26 GW-25-14000/0.25J 14000 950
(24 Pulse)
9460 14000 11600 1200 19~21 150~200 3400 0.1~0.15 0.25~0.3 25 600-550
27 GW-30-16000/0.2J 16000 950
(24 Pulse)
10850 16000 13300 1200 21~23 150~200 3400 0.1~0.15 0.25~0.3 30 600-550
28 GW-40-20000/0.2J 20000 950
(24 Pulse)
13545 20000 16600 1200 25~27 150~200 3400 0.1~0.15 0.25~0.3 40 600-550
29 GW-50-22000/0.2J 22000 950
(24 Pulse)
14932 22000 18300 1200 25~28 150~200 3400 0.1~0.15 0.25~0.3 50 600-550

Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).

(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)

3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.

4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.

V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.Shanghai Electric Heavy Machinery Hardface PartsShanghai Electric Heavy Machinery Hardface PartsShanghai Electric Heavy Machinery Hardface PartsShanghai Electric Heavy Machinery Hardface Parts


 
NO. Electric 
Furnace 
Type
Input 
power
(KW)
input 
voltage
(V)
Input 
current
(A)
Rated 
power
(KW)
DC 
current
(A)
DC 
voltage
(V)
Melting 
rate
(T/H)
working 
frequency
(HZ)
working 
voltage
(V)
cooling water
 pressure(MPA)
Rated 
capacity
(T)
Power 
consumption
(KWH/T)
Power 
Supply
Furnace 
body
1 GW-0.25-160/1JJ 180 380
(6 Pulse)
256 160 320 500 0.24 1000 750 0.1~0.15 0.25~0.3 0.25 790
2 GW-0.5-250/1JJ 280 380
(6 Pulse)
400 250 500 500 0.4 1000 1500 0.1~0.15 0.25~0.3 0.5 770
3 GW-0.5-250/1J 280 380
(6 Pulse)
400 250 500 500 0.4 1000 1500 0.1~0.15 0.25~0.3 0.5 770
4 GW-0.75-400/1JJ 400 380
(6 Pulse)
650 400 800 500 0.6 1000 1500 0.1~0.15 0.25~0.3 0.75 770
5 GW-0.75-400/1J 400 380
(6 Pulse)
650 400 800 500 0.6 1000 1500 0.1~0.15 0.25~0.3 0.75 770
6 GW-1-500/1JJ 550 380
(6 Pulse)
800 500 1000 500 0.8 1000 1500 0.1~0.15 0.25~0.3 1 750
7 GW-1-750/1JJ 800 380/690
(6 Pulse)
1200/
700
750 1500/
850
500/
880
0.9 1000/
500
1500/
2600
0.1~0.15 0.25~0.3 1 720/660
8 GW-1-750/1J 800 380/690
(6 Pulse)
1200/
700
750 1500/
850
500/
880
0.9 1000/
500
1500/
2600
0.1~0.15 0.25~0.3 1 720/660
9 GW-1.5-1000/0.5JJ 1100 690
(6 Pulse)
912 1000 1140 880 1.2 500 2600 0.1~0.15 0.25~0.3 1.5 700
10 GW-1.5-1000/0.5J 1100 690
(6 Pulse)
912 1000 1140 880 1.2 500 2600 0.1~0.15 0.25~0.3 1.5 700
11 GW-2-1500/0.5JJ 1650 690
(6 Pulse)
1360 1500 1700 880 1.7 500 2600 0.1~0.15 0.25~0.3 2 675
12 GW-2-1500/0.5J 1650 690
(6 Pulse)
1360 1500 1700 880 1.7 500 2600 0.1~0.15 0.25~0.3 2 675
13 GW-2-2000/0.5JJ 2200 690
(6 Pulse)
1400 2000 2275 880 1.9 500 2600 0.1~0.15 0.25~0.3 2 650
14 GW-3-2500/0.5JJ 2750 690/950
(6 Pulse)
2275/
1700
2500 2840/
2080
880/
1250
2.56 500 2600/3200 0.1~0.15 0.25~0.3 3 610/560
15 GW-3-2500/0.5J 2750 690/950
(6 Pulse)
2275/
1700
2500 2840/
2080
880/
1250
2.56 500 2600/3200 0.1~0.15 0.25~0.3 3 610/560
16 GW-4-3000/0.5J 3300 690/950
(6 Pulse)
2730/
2040
3000 3410/
2500
880/
1250
3.2 500 2600/3200 0.1~0.15 0.25~0.3 4 610/560
17 GW-5-4000/0.5J 4400 950
(6 Pulse)
2300 4000 3330 1250 5 500 3400 0.1~0.15 0.25~0.3 5 600/550
18 GW-6-4000/0.5J 4400 950
(12 Pulse)
2300 4000 3330 1250 5 500 3400 0.1~0.15 0.25~0.3 6 600/550
19 GW-8-5000/0.5J 5000 950
(12 Pulse)
3400 5000 4200 1250 7~8 500 3400 0.1~0.15 0.25~0.3 8 600/550
20 GW-10-6000/0.5J 6300 950
(12 Pulse)
3750 6000 4600 1250 8.5~9 500 3400 0.1~0.15 0.25~0.3 10 600/550
21 GW-12-8000/0.25J 8000 950
(12 Pulse)
4900 8000 6000 1250 9~10.5 250 3400 0.1~0.15 0.25~0.3 12 600-550
22 GW-15-8000/0.25J 8000 950
(12 Pulse)
4900 8000 6000 1250 9~10.5 250 3400 0.1~0.15 0.25~0.3 15 600-550
23 GW-15-10000/0.25J 10000 950
(24 Pulse)
6500 10000 8000 1250 13~15 250 3400 0.1~0.15 0.25~0.3 15 600-550
24 GW-18-12000/0.25J 12000 950
(24 Pulse)
8160 12000 10000 1200 15~17 250 3400 0.1~0.15 0.25~0.3 18 600-550
25 GW-20-12000/0.25J 12000 950
(24 Pulse)
8160 12000 10000 1200 17~19 250 3400 0.1~0.15 0.25~0.3 20 600-550
26 GW-25-14000/0.25J 14000 950
(24 Pulse)
9460 14000 11600 1200 19~21 150~200 3400 0.1~0.15 0.25~0.3 25 600-550
27 GW-30-16000/0.2J 16000 950
(24 Pulse)
10850 16000 13300 1200 21~23 150~200 3400 0.1~0.15 0.25~0.3 30 600-550
28 GW-40-20000/0.2J 20000 950
(24 Pulse)
13545 20000 16600 1200 25~27 150~200 3400 0.1~0.15 0.25~0.3 40 600-550
29 GW-50-22000/0.2J 22000 950
(24 Pulse)
14932 22000 18300 1200 25~28 150~200 3400 0.1~0.15 0.25~0.3 50 600-550

Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).

(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)

3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.

4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.

V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.

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